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Welding distortion correction automation device Product List

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Automated Welding Distortion Correction Device for Construction Machinery Parts

Automated Welding Distortion Correction Device for Construction Machinery Parts

Significantly improve productivity with automated integrated lines from bulk loading to welding, cooling, distortion correction, and palletizing!

This device is a fully automated welding distortion correction system developed for construction machinery parts manufacturers. It automates the entire process from bulk picking for parts supply, robot welding, cooling transport, distortion correction, to palletizing. Compared to traditional manual distortion correction, it reduces the work time per process, achieving both uniform quality of heavy machinery parts and labor savings simultaneously. It can be optimized for each company's line configuration with full-order and semi-order support. We can flexibly accommodate requests for automation of only certain processes or phased implementation. *For more details, please feel free to contact us.

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Automated Welding Distortion Correction Device for Large Welding Parts Manufacturers

Automated Welding Distortion Correction Device for Large Welding Parts Manufacturers

We support the automation of the correction process for large welded parts that are prone to bowing and bending, thereby reducing labor.

In large welded components, uneven heat distribution can lead to bowing, bending, and twisting, which may require distortion correction in subsequent processes. Such correction work tends to be performed using hammers or hydraulic correction machines, often resulting in challenges related to work load and reliance on specific individuals. This device is a system aimed at automating the distortion correction process for large welded components. It reevaluates the correction work that has relied on manual labor in mass production processes, aiming for process stabilization and labor reduction. This system can be considered for application not only in construction machinery parts but also in agricultural machinery, industrial machinery, special vehicles, and thick plate structures, where distortion correction is a challenge for large welded components. *For more details, please feel free to contact us.*

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Automated Welding Distortion Correction Device for Agricultural Machinery and Special Vehicle Parts Manufacturers

Automated Welding Distortion Correction Device for Agricultural Machinery and Special Vehicle Parts Manufacturers

We automate the distortion correction that is likely to occur in long materials and uneven welds, contributing to the stabilization of subsequent processes.

In welding parts for agricultural machinery and special vehicles, long shapes and uneven welding conditions can lead to warping or bending after welding. Even in mass-produced items, individual differences exist, making it easy for manual corrections to remain, which can contribute to burdens in subsequent processes and variations in quality. This device is a system that automates the distortion correction process after welding for such parts. It reevaluates the manual correction work and aims to reduce labor in the process and stabilize the finish. Additionally, it can accommodate not only the introduction of the correction process alone but also peripheral automation that includes welding and palletizing. Proposals that consider connections with existing processes can also be made. *For more details, please feel free to contact us.*

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Automated Welding Distortion Correction Device for Thick Plate Welded Parts

Automated Welding Distortion Correction Device for Thick Plate Welded Parts

Supports the reduction of manual correction processes in response to warping and bending that occurs during the welding assembly of thick plates.

In welded assemblies using thick plates, thermal distortion can be uneven due to the welding positions of ribs and brackets, leading to warping and bending. Such components tend to have high rigidity, making the correction process labor-intensive, and it is not uncommon for manual correction work to become a burden on the site. This device is designed to automate the distortion correction process for thick plate welded components. It reevaluates the correction process, which was often reliant on the experience of the operator, contributing to a reduction in process load and stabilization of quality. Additionally, it can accommodate not only the introduction of the correction process alone but also surrounding automation that includes welding and palletizing. Proposals that consider connections with existing processes can also be made. *For more details, please feel free to contact us.*

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